The benefits of micro-lubrication of engraving machines

Engraving machine will produce a large number of small debris in the milling and working process. These debris working sites can be seen everywhere. The traditional way of lubrication will cause debris to adhere to the surface of the workpiece, seriously affecting the quality of engraving, while most of the traditional engraving machines are used. A large number of emulsion spraying methods achieve lubrication and cooling. The disadvantage of this method is that the processing of any light-cutting parts also requires a large amount of emulsion to be sprayed on the one hand, which on the other hand causes the waste of the emulsion; on the other hand, it accelerates the aging of the equipment structure when the equipment After aging, the amount of emulsion leaking to the ground increases. The cutting tool also sprays the emulsion to the periphery during high-speed rotation. Over time, the environment is seriously polluted, and the skin and respiratory system of workers are affected by the emulsion under such circumstances. There will be potential harm, which is also an important factor in the loss of operating technicians. The application of the micro-lubrication technology has led to a significant improvement in the environment. After the product is processed, it saves a large amount of cleaning work and reduces labor costs and energy consumption.



The engraving machine uses Dopsey's micro-lubrication system to achieve quasi-dry cutting. The system can perform lubrication and cooling of machining tools and workpieces and remove debris according to the demand of machining rhythm during the milling process of the engraving machine according to actual work requirements. Any emulsion leakage, no excessive oil on the surface of the workpiece, thus reducing the order of the cleaning work, saving manpower and material resources, Quasi-dry cutting to avoid the harm of the workers skin damage, reduce the staff turnover rate, reduce training costs and improve effectiveness. At the same time, there was no oil spill, equipment and ground environment were clean, and zero discharge was achieved.

We can supply big range of such stainless steel Casting Parts, including investment casting and Sand Casting

Sand Casting method (Sand Casting)

Using Sand as Mold material, according to the different components of Sand can be subdivided into wet Sand casting method of Green Sand Mold), surface Dry Sand casting method (Dry Sand Mold), and so on, but not all are available in the casting.

Advantage is lower cost, because the sand mold use reusable;

Lost wax Casting, Investment Casting

This method can be as the outer membrane casting method and the solid casting method.

To copy wax casting items required first, and then into the pool with ceramic and stay dry, make with wax replica is covered a layer of ceramic outer membrane, repeat steps until enough to support outer membrane casting process (about 1/4 inch to 1/8 inch), then the wax melting mould, and out of mold. Then mold need to high temperature for many times, enhance behind the hardness could be used in the casting.

This method has good accuracy, can be used as a high melting point metal, such as titanium casting.

B. Main particulars

MAIN PARTICULARS

Material for product

stainless steel(303, 304,316-)

Standard

ASTM, ASME, DIN, JIS, ISO, BS, API, EN

Certificate

ISO9001

Dimension

As per drawing, as large as we can

Processing

Step1:investment casting or sand casting

Step2:turning, milling, drilling, grinding, threading, CNC Machining, boring

Finishing surface

Machined surface with oil, blasting and painting, anodize, polishing, powder painting, electrophoretic coating-

Marking

as per clients` requirements

Inspection

material, construction, dimension, heat treatment, hardness, NDT

Quality

ISO9001, PPAP control production

Lead time

20-30 days for sample, consult with customer for mass production

Delivery

Express for sample, ocean shipping/air for mass production

Our Capabilities

CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, boring

Engineering & manufacturing services

R&D process, tooling and gauging design, product design

Integrated CAD/CAM system, test and measuring

Others

Recyclable, in line with environmental requirements and standards, and reliable


C. Construction

Construction by casting and machining


D Workmanship

The workmanship have good production practice. Care are taken to ensure High accuracy and smooth surfaces 

E. Certificates

- Material certificates

- Measuring reports

- Inspection protocol

- NDT reports

- Fixed certificate: ISO9001 certificate



Our service

Besides above the general specifications, we can also supply some specific machining parts as clients' requirements.


Package and shipping

Export cartons, pallets, wooden cases, Polybags

container package and container transportation

Stainless Steel Casting Parts

Stainless Steel Casting Parts,Oem Stainless Steel Casting Parts,Stainless Steel Sand Casting Parts,Stainless Steel Sand Casting Components

Shinvast Industry Ltd , http://www.shinvastindustry.com