Swaging vs. Machining: Choosing the Right Method for Custom Electronic Pins
Cost Efficiency: Swaging is usually more cost-effective, especially for large volume runs, due to its speed and low material waste. Machining, on the other hand, tends to be more expensive because of the higher amount of material removed and longer production times. Material Usage: Swaging minimizes waste by compressing and shaping the metal, while machining often involves cutting away excess material, leading to more waste. Swaging can save up to 40–80% in material costs depending on the type of metal used. Precision and Tolerances: Both methods can produce precise parts, but swaging is particularly effective for standard shapes and pin geometries. Machining, however, excels in achieving extremely tight tolerances, though it may require multiple steps. Durability and Strength: Swaged pins often have improved strength due to the cold-working process. Machined pins, on the other hand, rely more on the inherent properties of the base material.
Professional manufacturer is located in China, our products
include Galvanized Steel Strand,Galvanized Steel Cable, including 1x19
7x7 7x19 and so on. the diameter is min. 0.8mm, max. 12mm.
Galvanized steel wire ropes are made of fine Carbon Steel Wire
, There are Hot dip galvanized and Electric Galvanized wire rope, The
galvanized wire ropes have higher tensile strength and better oxidation
resistance than ungalvanized.
construction : 7x7,6x7+fc,6x7+iws,6x19+IWS,6x19+FC,7x19, 1x19 and
so on.
diameter: from 1.0mm to 12mm.
type : hot dip galvanized steel cable and electric galvanized
steel cable.
tensile strength : 1770N/mm2, 1960N/mm2,2160N/mm2.
We follow very strict incoming and outgoing QC
procedures and have our own in-house inspection equipment, such as
Spectrometers, Load testing machines, salt spray booth, along with being
ISO9001 certified.
Please do not confuse
Ruijin Co.ltd with other Chinese manufacturers, we strive to offer the very
best quality product along with unparalleled customer service. We would welcome
the opportunity to discuss your current and future requirements, and warmly
invite you to visit our facility.
7X7 Galvanized Steel Cable,7X7 1.0Mm Galvanized Steel Wire Rope,7X7 1.0Mm Galvanized Steel Cable,1.0Mm Hot Dip Galvanized Steel Cable JIANGSU RUIJIN SLING CO.,LTD. , https://www.cnsteelcable.comWhat is Swaging?
Swaging is a cold-forming process that begins with a continuous metal strip being pulled through a precision-engineered die to create a seamed tube. The diameter of the tube is then gradually reduced in a series of forming cavities before being cut into individual components. This high-speed, nearly waste-free technique involves shaping the metal rather than removing it, making it ideal for producing small, tubular metal parts that are both dimensionally accurate and cost-effective. Swaging can also be applied to round or square wire, as well as loose or continuous wire pins.
Key Benefits of Swaging:
What is Machining?
Machining involves feeding metal rods through a turning press to produce individual interconnect pins and contacts. This process typically generates a significant amount of metal scrap, which increases the overall cost of production. While machining offers flexibility, it is generally more expensive and slower compared to swaging, especially for large-scale manufacturing.
Key Benefits of Machining:
Swaging vs. Machining: A Comparison
When choosing between swaging and machining, consider the following factors:
When to Use Swaging:
When to Use Machining:
Why Bead Uses Swaging
Bead Electronics has been using swaging to manufacture custom pins since 1920. It's an innovative approach to an age-old process, offering numerous benefits. Swaging allows us to produce high-quality, high-precision pins at a fraction of the cost of machined alternatives, often in as little as two weeks. For example, Bead’s hollow pins weigh 63% less than solid machined pins but maintain the same mechanical and electrical performance.
Learn more about our swaging process — a technique we've refined over more than 100 years!