Swaging vs. Machining: Choosing the Right Method for Custom Electronic Pins
Cost Efficiency: Swaging is generally more cost-effective, especially for large volume runs, due to its speed and low waste. Machining, on the other hand, tends to be more expensive because of higher material waste and longer production times. Material Usage: Swaging minimizes material waste by compressing and shaping the metal, while machining often requires removing excess material. This can lead to savings of up to 40-80% in material costs depending on the type of metal used. Precision and Tolerances: Both methods offer high precision, but swaging is better suited for certain shapes and pin geometries. Machining, however, is ideal for achieving extremely tight tolerances and complex designs. Durability and Strength: Swaged pins often have improved strength due to the cold-working process, whereas machined pins depend more on the base material's properties. China Special Shaped Steel Wire,Shaped Steel Wire supplier & manufacturer, offer low price, high quality Shaped Stainless Steel Wire,Triangle Stainless Steel Wire, etc.
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Special Shaped Steel Wire,Shaped Steel Wire,Shaped Stainless Steel Wire,Triangle Stainless Steel Wire JIANGSU RUIJIN SLING CO.,LTD. , https://www.cnsteelcable.comWhat is Swaging?
Swaging is a cold-forming process that involves pulling a continuous metal strip through a precision die to create a seamed tube. This tube is then reduced in diameter through a series of progressive forming stages before being separated into individual components. Since no material is removed during the process, it’s highly efficient and produces minimal waste. Swaging is particularly well-suited for creating small, tubular metal parts that are both dimensionally accurate and cost-effective. It can also be used with round or square wire, as well as loose or continuous wire pins.
Key Benefits of Swaging:
What is Machining?
Machining is a subtractive manufacturing process where metal rods are fed into a turning press to produce individual interconnect pins and contacts. Unlike swaging, machining typically results in a significant amount of material waste, which can increase overall costs. While it may be more time-consuming, it offers greater flexibility when it comes to design complexity and precision.
Key Benefits of Machining:
Swaging vs. Machining: A Comparison
When choosing between swaging and machining, several factors should be considered:
When to Use Swaging
When to Use Machining
Why Bead Uses Swaging
At Bead Electronics, we've been utilizing swaging to manufacture custom pins since 1920. This time-tested technique has evolved into an innovative and efficient method that delivers high-quality, precise components at a fraction of the cost of traditional machining. For example, our hollow pins weigh 63% less than solid machined pins but maintain the same mechanical and electrical performance.
Our swaging process has been refined over more than a century, allowing us to deliver reliable and cost-effective solutions for a wide range of applications. Whether you need standard or custom pins, swaging offers the perfect balance of quality, efficiency, and affordability. Learn more about how we’ve been mastering this process for over 100 years!