Discovering the black technology in the development of fatigue durability of Jianghuai Jun Bell V system

After many years of exploration and practice, the Jianghuai Automotive R&D team has established a positive development system for fatigue durability that combines JAC's NAM process and product features. The full-scale development of the Chunling V-Series light trucks relies on this system to complete fatigue durability upgrades. Next, the mystery is unveiled!
Collect Cab and Suspension Strain Collect various types of data such as cab and suspension bracket strain

First, collect data such as the strain and acceleration of the cab and suspension brackets as targets and monitoring signals for simulation and bench tests. Perform further processing on the data, extract the most effective components, and verify the correlation between signals to ensure that the data is reasonable and correct. The high-precision equipment accurately measures the center of mass of the cab, the moment of inertia, and the static stiffness of the suspension, and is used to establish a virtual multi-body dynamics model, and the precision of the modeling is maximized.

The most critical virtual technology is applied to build a virtual test bench, which combines road spectrum acquisition data with virtual iterative methods to reproduce the bumpy state of the cab on the real road surface and extract the cab boundary load. Loading boundary loads, comprehensive prediction and optimization of fatigue durability performance for each site and each component. In the end, after more than fifty rounds of engineers' optimization, the Chunling V-Series fatigue performance meets the design goals.

Chunling V light truck Jianghuai Junling V light truck

The development and design of the cab was carried out on a six-degree-of-freedom vibration test bench to verify the pedestal based on the measured road spectrum signal. The inspection of the vehicle showed no fatigue failure during the entire process, which effectively verified the accuracy of the simulation analysis. In addition, the Chunling V-Series also conducted road tests for reliability of real vehicles.

At this point, the development of the fatigue performance of JAC Chunling V-line cab has been successfully completed. Behind every successful vehicle, it must be immersed in sweat and hard work to create the most satisfactory product for users. It is the never-changing pursuit of Jianghuai Automobile.

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