Iron Mineral Recovery in Iron Tailings - Shantoushan Iron Ore Concentrator

Anshan iron ore Waitoushan also belongs deposition metamorphic nature of the ore and iron ore Feng Jiayu similar nature, mineral processing plant designed annual processing of raw ore 5,000,000 t, tailings discharged from the main metal minerals are magnetite, pulse line Mainly quartz , actinolite, epidote and hornblende, the same fashion contains fine-grained monomeric iron minerals and poor continuous organisms, the iron grade is generally between 7% and 8%, and the emission concentration is 5% to 6%. Tailings chemical analysis, iron phase analysis, sieve water analysis and magnetic analysis are shown in Table 1, Table 2 and Table 3, respectively.
Table 1 Multi-element chemical analysis results (%)
Ingredients
TFe
SFe
FeO
SiO 2
Al 2 O 3
CaO
MgO
S
P
K 2 O
Na 2 O
Caustic soda
Quality score
7.91
5.96
4.63
72.42
3.32
3.93
4.67
0.092
0.095
0.73
0.66
2.63
Table 2 Iron phase analysis results (%)
Phase state
magnetite
False hematite
Red limonite
Iron carbonate
Pyrite
Iron silicate
All iron
Iron mass fraction
3.00
0.55
0.13
0.22
0.09
3.86
7.85
Distribution rate
38.21
7.01
1.66
2.80
1.15
49.17
100.00
Table 3 Results of particle size analysis
Size/mm
Yield/%
Iron grade /%
Iron distribution rate /%
+0.2
10.22
4.47
5.78
-0.2+0.1
30.16
6.24
23.62
-0.1+0.076
7.06
8.33
7.41
-0.076+0.050
13.50
10.09
17.08
-0.050+0.038
8.18
9.90
10.18
-0.038+0.030
1.94
9.05
2.26
-0.030+0.019
8.28
13.00
13.57
-0.019+0.010
8.90
6.77
7.54
-0.010
11.76
8.53
12.56
Total
100.00
7.96
100.00
The plant also uses HS-φ1600mm×8 disc magnetic separator as the rough selection equipment for tailings re-election, and the selected coarse concentrate is weak magnetic separation-ball milling-magnetic pulse sink-double cylinder weak magnetic separation process. The process is shown in Figure 1. The high-quality iron concentrate with a yield of 2.46%, an iron grade of 65.76% and a recovery rate of 21.23% can be obtained. The annual output value is 5.787 million yuan and the profit and tax is 3.028 million yuan.

Figure 1 tailings re-selection process flow chart

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