Full Automatic Single Screw Waste Plastics Recycling Granulating Machine

Model NO.: ASE100
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 260-350kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Full Automatic Single Screw Waste Plastics Recycling Granulating Machine
Pictures of the production line
Full Automatic Single Screw Waste Plastics Recycling Granulating Machine

The ASE 100 compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE 100 is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.

Final productions produced by ASE 100 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model Name ASE 100
Recycling Material Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape Pellets/ Granules
System Composition Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 260kg/h-350kg/h
Feeding Device Screw loader (standard)
Screw Diameter 100mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 32/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ASE 100compacting and pelletizing system
1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
Full Automatic Single Screw Waste Plastics Recycling Granulating Machine

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
Full Automatic Single Screw Waste Plastics Recycling Granulating Machine

3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
Full Automatic Single Screw Waste Plastics Recycling Granulating Machine

4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Full Automatic Single Screw Waste Plastics Recycling Granulating Machine 
Main technical parameter:
Machinery Size Data of single screw extruder Throughout rate(Kg/hr)
Diameter of screw(mm) L/D Motor power (Kw)
ASE100 100 32 110 260-350
 
Advantages of ASE 100 plasticizing and pelletizing system
1. Plasticizing and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.

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Features:

Event Tent Air Conditioner

  • Mobile Compact Design
  • Powerful Cooling or Heating
  • Wide applications
  • Low Noise
  • High Temperature Durable
  • Easy Installation

Certification:

  • ISO9001
  • ISO14001
  • CE Certified. 


Spare parts warranty of 24 months

After sales services and maintenance on demand.



Technical Data:

Model No. TTAC-07HCWa TTAC-07HCWa TTAC-12HCWaS TTAC-12HCWaS TTAC-18HCWaS TTAC-18HCWaS TTAC-40HCWaS TTAC-70HCWaS
Type Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Horizontal
Cooling capacity kW 7.00 7.00 12.00 12.00 18.00 18.00 40.00 70.00
Heating capacity  kW 7.70 7.70 13.50 13.50 19.50 19.50 45.00 77.00
Electric Heating kW 3.00 3.00 4.00 4.00 6.00 6.00 8.00 15.00
Rated cooling power input W 2550 2550 4150 4150 7000 7000 17500 30200
Rated heating power input W 2650 2650 4450 4450 8500 8500 18500 31400
Rated cooling current input A 12.2A 12.2A 7A 7A 11.7A 11.7A 29.5A 51.1A
Rated heating current input A 12.7A 12.7A 7.5A 7.5A 13.2A 13.2A 31.2A 53.0A
Evaporating side airflow m3h 1000 1000 2000 2000 3000 3000 5500 5500
Condensing side airflow m3h 3500 3500 5000 5000 10000 10000 22000 22000
Air pressure Pa 200 200 200 200 200 200 200 200
Compressor MFG GMCC GMCC PANASONIC PANASONIC PANASONIC PANASONIC PANASONIC PANASONIC
Evaporating side Noise dB(A) ≤40   ≤40   ≤45   ≤45   ≤48   ≤48   ≤52   ≤52  
Condensing side Noise dB(A) ≤55   ≤55   ≤60   ≤60   ≤65   ≤65   ≤70   ≤72
Net Weight kg 110 125 180 200 250 260 380 780
Dimension  (L x W x H))  mm 1150×710×820 740*620*1120  1280×930×1000 835*735*1275 1400×1080×980 930*850*1380 2100*1100*1210 2800*2100*1210



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